2005 BMW R1200 Gs recalls & complaints

Component: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Summary: BMW of North America, LLC (BMW) is recalling certain 2009-2011 K1300 (S, GT), 2010-2011 S1000 RR, 2005-2011 R1200 (GS, GS Adventure, R, RT, S, ST), 2006-2010 HP2 (Enduro, Megamoto, Sport), 2005-2008 K1200 (R, R Sport, S, GT), and 2012 K1600 (GT, GTL) motorcycles that were repaired under recall 13V-617 with the support ring remedy and where the fuel pump was not replaced at a later date. This recall involves the fuel pump, and also the auxiliary fuel pump as applicable. The affected motorcycles have a fuel pump flange that may crack, possibly resulting in a fuel leak while the engine is running.
Consequence: A fuel leak in the presence of an ignition source can increase the risk of a fire.
Remedy: BMW will notify owners, and dealers will replace the fuel pump(s) with an improved version, free of charge. The recall began January 18, 2021. Owners may contact BMW customer service at 1-800-525-7417.
Notes: Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.safercar.gov.

Component: ENGINE AND ENGINE COOLING
Summary: ON CERTAIN MOTORCYCLES, EXPOSURE OF THE THROTTLE HOUSING TO ROAD DEBRIS COULD FALL AND BECOME CAUGHT BETWEEN THE THROTTLE-BODY AND THE ENGINE BLOCK.
Consequence: THIS COULD RESTRICT MOVEMENT OF THE THROTTLE-CABLE PULLEY THAT, IN TURN, COULD AFFECT THROTTLE OPERATION AND INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL INSTALL A COVER OVER THE THROTTLE-CABLE PULLEY FREE OF CHARGE. THE RECALL BEGAN ON MAY 10, 2005. OWNERS MAY CONTACT BMW AT 1-800-831-1117.
Notes: CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
Summary: ON CERTAIN MOTORCYCLES, UNDER RAPID, REPEATED, AND UNUSUALLY HARSH BRAKING, LOSS OF ABS CAPABILITY COULD TEMPORARILY OCCUR.
Consequence: TEMPORARY LOSS OF ABS BRAKING COULD INCREASE THE RISK OF A CRASH.
Remedy: DEALERS WILL ADD A PHYSICAL RESTRICTION, IN THE FORM OF A BANJO BOLT WITH A FLOW RESTRICTOR TO THE BRAKE LINE, AND ON CERTAIN MODELS DEALERS WILL INSTALL NEW FRONT BRAKE DISCS OF A SLIGHTLY LARGER THICKNESS FREE OF CHARGE. THE RECALL BEGAN ON JUNE 5, 2006, AND WILL BE A PHASED MAILING THROUGH OCTOBER 2006. OWNERS MAY CONTACT BMW AT 1-800-831-1117.
Notes: CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Component: FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP
Summary: ON CERTAIN MOTORCYCLES, THE DEFECT INVOLVES A WATER LEAK AROUND THE FUEL PUMP THAT IS INTEGRATED WITHIN THE FUEL TANK. AN O-RING SEAL ATTACHED TO THE PUMP'S ELECTRONIC HOUSING DOES NOT MEET SPECIFICATIONS AND WATER CAN BYPASS THIS SEAL AND CONTACT THE PUMP ELECTRONICS.
Consequence: ENGINE STALLING, OR A FAILURE TO START, COULD OCCUR WITHOUT PRIOR WARNING. IF STALLING WERE TO OCCUR WHILE THE MOTORCYCLE WAS BEING DRIVEN, THE RIDER WOULD BE UNABLE TO MAINTAIN SPEED OR ACCELERATE AND A CRASH COULD OCCUR WITHOUT PRIOR WARNING.
Remedy: DEALERS WILL REPLACE A SEALING RING. IF THE FUEL PUMP ELECTRONIC UNIT IS CORRODED, IT WILL BE REPLACED FREE OF CHARGE. THE RECALL BEGAN MAY 9, 2005. ADDITIONAL MY 2005 R1200 GS MOTORCYCLES WERE ADDED TO THIS RECALL IN DECEMBER 2005. OWNERS OF MY 2005 MOTORCYCLES WILL RECEIVE A NOTIFICATION DURING FEBRUARY 2006 THROUGH AUGUST 2006. OWNERS MAY CONTACT BMW AT 1-800-831-1117.
Notes: CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Component: SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS
Summary: ON CERTAIN MOTORCYCLES, AN ADAPTER IN THE REAR BRAKE LINE CONNECTS A RIGID SECTION TO A FLEXIBLE SECTION. IF THE RIGID SECTION IS NOT PROPERLY ENGAGED IN THE ADAPTER, IT IS POSSIBLE FOR A LEAK TO DEVELOP.
Consequence: BRAKE FLUID LOSS COULD RESULT. THE REAR BRAKING CAPABILITY WOULD NOT BE POSSIBLE, INCREASING THE RISK OF A CRASH.
Remedy: DEALERS WILL INSPECT THE REAR BRAKE LINE AND ADAPTER. IF THE INSPECTION REVEALS THAT THE RIGID SECTION OF THE BRAKE LINE IS NOT PROPERLY ENGAGED IN THE ADAPTER, THEN THE ENTIRE ADAPTER WILL BE REPLACED. THE RECALL BEGAN DECEMBER 15, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Notes: CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

Component: SERVICE BRAKES, HYDRAULIC
Summary: ON CERTAIN MOTORCYCLES, IF CERTAIN PROCEDURES ARE PERFORMED THAT INVOLVES REMOVAL OF THE FRONT LEFT BRAKE CALIPER, THE ABS SENSOR CABLE CAN BE ROUTED INCORRECTLY AND WHEN THE CALIPER IS REINSTALLED, THE SENSOR CABLE CAN COME INTO CONTACT AND RUB AGAINST THE FRONT BRAKE DISC. OVERTIME, IF THE CHAFING BECOMES SEVERE, IT IS POSSIBLE TO LOSE THE ABS FUNCTION.
Consequence: LOSS OF ABS FUNCTION COULD INCREASE THE RISK OF A CRASH DURING CERTAIN RIDING CONDITIONS.
Remedy: DEALERS WILL ATTACH ADDITIONAL RETAINING CLIPS FREE OF CHARGE TO THE ABS SENSOR CABLE, WHICH WILL PROVIDE A MORE SECURE CONNECTION TO THE WHEEL CARRIER. THE RECALL BEGAN ON JUNE 5, 2006, AND WILL BE A PHASED MAILING THROUGH OCTOBER 2006. OWNERS MAY CONTACT BMW AT 1-800-831-1117.
Notes: CUSTOMERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO HTTP://WWW.SAFERCAR.GOV.

Component: SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP
Summary: ON CERTAIN MOTORCYCLES, THE INTEGRAL ANTI-LOCK BRAKE SYSTEM (IABS) SENSOR SEALING O-RING CONNECTION AT THE REAR AXLE HOUSING MAY BE DAMAGED. AN OIL LEAK MAY DEVELOP.
Consequence: IF THIS HAPPENS, OIL COULD CONTACT THE REAR WHEEL AND THE REAR WHEEL BRAKE DISK, AND THE RIDER MAY NOT BE ABLE TO CONTROL THE MOTORCYCLE. A CRASH COULD OCCUR.
Remedy: DEALERS WILL REPLACE THE REAR WHEEL IABS SENSOR SEALING O-RING. THE RECALL BEGAN JULY 14, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Notes: CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).

10/31/2018 · Fuel system
TL* THE CONTACT OWNS A 2005 BMW R1200 GS. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 20 MPH, FUEL HAD LEAKED FROM THE FUEL PUMP FLANGE AND SPRAYED ONTO THE RIDERS LEG AND PARTS OF THE MOTORCYCLE. THE CAUSE OF THE FAILURE WAS NOT DIAGNOSED OR REPAIRED. THE MANUFACTURER AND AN UNKNOWN LOCAL DEALER WERE NOTIFIED OF THE FAILURE BUT NO ASSISTANCE WAS OF…

06/25/2017 · Brakes
ABS PUMP FAILURE.

05/18/2015 · Brakes · crash
I EXPERIENCED A 100% NO BRAKES SITUATION COMING INTO A SLOW SPEED 90 DEGREE TURN ON A BACK ROAD. LUCKILY I HADN'T BEEN GOING TO FAST AND WAS ABLE TO DOWN SHIFT AND SCRUB A LITTLE SPEED BUT FORCED WITH ONLY ENGINE BRAKING AND A VERY OLD ASPHALT ROAD COVERED IN GRAVEL I HAD TO LAY IT DOWN TO STOP FROM GOING INTO A 60FT+ RAVINE. I'VE PUT 250-300K OF STREET…

10/10/2014 · Steering
UPON REPLACING REAR TIRE AT THE BMW DEALERSHIP, NOTICED A CRACKED REAR WHEEL FLANGE. THESE CRACKS APPEARED ON 4 OF 5 ATTACHMENT POINTS WHERE THE FLANGE BOLTS ONTO THE REAR DRIVE. THIS IS A PART THAT HOLDS THE WHEEL TO THE MOTORCYCLE. SPOKE TO BMW NA AND THEY DO RECOGNIZE THE PROBLEM AS INHERENT DEFECT, AND HAVE NOT RECALLED DESPITE HAVING REDESIGNED THE R…

07/07/2014 · Body / structure
TL* THE CONTACT OWNS 2005 BMW R1200 GS. THE CONTACT STATED THAT WHILE INSPECTING THE MOTORCYCLE, THE CONTACT DISCOVERED THAT THERE WAS A CRACK ON THE REAR WHEEL FLANGE. THE MOTORCYCLE WAS TAKEN TO A DEALER WHERE IT WAS DIAGNOSED WITH A FRACTURED WHEEL FLANGE. THE MANUFACTURE WAS MADE AWARE OF THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS 47,000.

06/04/2014 · Transmission / drivetrain
I WAS REPLACING MY REAR BRAKE ROTOR. THE ROTOR IS BOLTED TO A PIECE CALLED A FLANGE (PART NUMBER 33117722831) USING 5 BOLTS. I FOUND THAT EACH OF THE 5 BOLT HOLES IN THE FLANGE ARE CRACKED. IF THIS PART WERE TO COME APART WHILE RIDING I THINK IT WOULD CAUSE THE REAR WHEEL TO LOCK UP AND SKID OR POSSIBLY WORSE. THE FLANGE (PART NUMBER 33117722831) IS ALS…

09/22/2013 · Fuel system
FUEL LEAKING AT THE FUEL PUMP FLANGE AS WELL AS AT THE SUCTION PUMP FLANGE AROUND THE BASE OF THE QUICK DISCONNECT FITTING.

08/28/2013 · Fuel system
SMELLED FUEL, REMOVED LEFT SIDE COVER, SAW TOP OF FUEL PUMP COVERED WITH GAS. IT IS LEAKING FROM THE PLASTIC QUICK DISCONNECT. ALSO SEE CRACKS IN THE FLANGE ON TOP OF FUEL PUMP. THIS IS A FIRE HAZARD, CAUSED BY POOR DESIGN THAT USES TAPERED PIPE THREAD IN PLASTIC. *TT