1999 BMW 540ia recalls & complaints
Source: NHTSA, updated daily. Last checked 2026-10-20. Recalls apply to specific VINs — run your VIN to confirm.
2 safety recalls, most serious first
1. Transmission / drivetrain
What's wrong, in plain English: The parts that send engine power to the wheels. Failure can mean a sudden loss of power or the car rolling away. VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH A 5HP24 AUTOMATIC TRANSMISSION. PREMATURE WEAR OF THE RING GEAR CAN OCCUR, LEADING TO THE LOSS OF 1ST, 2ND, 3RD, AND REVERSE GEARS.
What could happen: IF THIS PROBLEM OCCURS, THE CAR MAY NO LONGER OPERATE IN REVERSE, 1ST, 2ND, OR 3RD GEARS.
The fix: DEALERS WILL REPLACE THE AUTOMATIC TRANSMISSION.
What to do
- Check whether your car is affected: enter your 17-digit VIN at nhtsa.gov/recalls. A recall covers specific VINs, not every 1999 540IA.
- Book a repair at any authorized BMW dealer. Quote NHTSA campaign 99V005000.
- The repair is free. By US law, safety recall repairs cost the owner nothing, no matter the car's age or mileage.
- Buying this car used? Ask the seller for proof the recall was completed, or run the VIN yourself before paying.
Official wording from NHTSA
Component: POWER TRAIN:AUTOMATIC TRANSMISSION
Summary: VEHICLE DESCRIPTION: PASSENGER VEHICLES EQUIPPED WITH A 5HP24 AUTOMATIC TRANSMISSION. PREMATURE WEAR OF THE RING GEAR CAN OCCUR, LEADING TO THE LOSS OF 1ST, 2ND, 3RD, AND REVERSE GEARS.
Consequence: IF THIS PROBLEM OCCURS, THE CAR MAY NO LONGER OPERATE IN REVERSE, 1ST, 2ND, OR 3RD GEARS.
Remedy: DEALERS WILL REPLACE THE AUTOMATIC TRANSMISSION.
Notes: OWNER NOTIFICATION BEGAN FEBRUARY 26, 1999. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-0117. ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
2. Electrical system
What's wrong, in plain English: Wiring, modules, batteries. Short circuits can cause stalls or fires. VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE THICKNESS OF THE MAIN POSITIVE ELECTRICAL CABLE (GENERATOR TO STARTER) INSULATION IS LESS THAN SPECIFIED, MAKING IT SUSCEPTIBLE TO BEING ABRADED OR CUT BY THE CLIP THAT SECURES THE CABLE TO THE GENERATOR.
What could happen: THE CABLE INSULATION CAN BE WORN AWAY, EXPOSING THE WIRE. THE WIRE COULD CONTACT THE CLIP OR A SHORT CIRCUIT COULD OCCUR.
The fix: DEALERS WILL APPLY A THICKNESS OF INSULATING TAPE TO THE CABLE IN THE AREA OF THE CLIP, AND INSTALL A REVISED CLIP.
What to do
- Check whether your car is affected: enter your 17-digit VIN at nhtsa.gov/recalls. A recall covers specific VINs, not every 1999 540IA.
- Book a repair at any authorized BMW dealer. Quote NHTSA campaign 99V004000.
- The repair is free. By US law, safety recall repairs cost the owner nothing, no matter the car's age or mileage.
- Buying this car used? Ask the seller for proof the recall was completed, or run the VIN yourself before paying.
Official wording from NHTSA
Component: ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES
Summary: VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE THICKNESS OF THE MAIN POSITIVE ELECTRICAL CABLE (GENERATOR TO STARTER) INSULATION IS LESS THAN SPECIFIED, MAKING IT SUSCEPTIBLE TO BEING ABRADED OR CUT BY THE CLIP THAT SECURES THE CABLE TO THE GENERATOR.
Consequence: THE CABLE INSULATION CAN BE WORN AWAY, EXPOSING THE WIRE. THE WIRE COULD CONTACT THE CLIP OR A SHORT CIRCUIT COULD OCCUR.
Remedy: DEALERS WILL APPLY A THICKNESS OF INSULATING TAPE TO THE CABLE IN THE AREA OF THE CLIP, AND INSTALL A REVISED CLIP.
Notes: OWNER NOTIFICATION BEGAN FEBRUARY 26, 1999. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-0117. ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Useful for owners
- OBD2 code reader — see what the car's computer is reporting
- Compact car fire extinguisher
- Portable jump starter
- 1999 BMW 540ia owner's manual
Owner complaints filed with NHTSA
Most complained-about parts: Engine (6), Transmission / drivetrain (2), Equipment (1), Brakes (1), Hydraulic (1).
Complaints are unverified reports from owners. A pattern (many complaints about the same part) matters more than any single one.
Read recent complaints (8)
09/20/2009 · Transmission / drivetrain
I HAVE A 1999 540I AND THE REVERSE HAS STOPPED WORKING COMPLETELY. THE FORWARD GEARS WORK PERFECTLY BUT THE REVERSE SUDDENLY STOPPED WORKING. I HAVE READ MANY SIMILAR STORIES. *TR
12/21/2008 · Engine · fire
MY 1999 BMW 540I SPORT CAUGHT FIRE 12/19/08 WHILE IT WAS SITTING IN THE DRIVEWAY OF MY HOME. I NOTICED FLAMES ABOUT 1:30 AM COMING FROM THE SIDES OF THE HOOD. I HAD DRIVEN THE CAR TO DINNER THAT NIGHT AND IT WAS PARKED AND LOCKED IN MY DRIVEWAY. I JUST HAPPENED TO NOTICE THE FLAMES THROUGH THE WINDOW OF MY HOUSE. CALLED FIRE DEPARTMENT AND CAR WAS TOTA…
04/13/2007 · Transmission / drivetrain
TL*- THE CONTACT OWNS A 1999 BMW 540IA WITH FAILURE MILEAGE OF 100,000 MILES. THE CONTACT STATED THAT WHILE DRIVING AT 40 MPH HE BEGAN HAVING PROBLEMS WITH THE TRANSMISSION. THE CONTACT STATED THAT THE GEARS BEGAN TO FUNCTION IMPROPERLY, AND COULD NOT BE OPERATED IN 1ST THROUGH REVERSE GEARS. THE CONTACT TOOK THE VEHICLE TO THE BMW DEALER, WHERE THEY STAT…
01/15/2006 · Brakes
I HAD TROUBLES WITH MY ABS MODULE UNIT THAT IS ATTACHED TO MY BMW 1999 540IA. I HAVE BECOME AWARE THAT THIS IS A COMMON PROBLEM THAT DISABLES THE ABS CONTROL OF MY CAR AND MANY OTHER SAME MODEL CARS AS MINE. I HAD TO REPLACE THE PART MYSELF DUE TO NO RECALL OR ACCEPTANCE FROM BMW THAT THIS IS A MAJOR PROBLEM WITH A SAFETY FEATURE ON MY AND MANY OTHER BM…
07/12/2005 · Engine
RADIATOR CRACKED AT TOP HOSE INLET CAUSING LOSS OF COOLANT
01/06/2005 · Engine
1) CHECK COOLANT LEVEL WARNING LIGHT CAME ON TWICE IN 1 WEEK. KUNI BMW CONDUCTED MY FACTORY INSPECTION II SERVICE ONLY 2 MONTHS BEFORE THIS OCCURED. ) RADIATOR CRACKED WHERE THE UPPER HOSE ENTERS THE RADIATOR, LEAKING FLUID INTO THE ENGINE BAY AND GROUND. 3) REPLACE THE RADIATOR. THIS IS A WELL KNOW DEFECT ON THIS VEHICLE - WHY DOESN'T BMW DO SOMETHING AB…
12/09/2004 · Engine
RADIATOR FAILED ON MY 1999 BMW 540 AT 54,700 MILES. I BELIEVE THIS TO BE A SAFETY PROBLEM THAT BMW NEEDS TO ADDRESS. THIS SAFETY PROBLEM: - DISABLES THE VEHICLE NO MATTER WHERE YOU ARE FROM RUSH HOUR TRAFFIC WHERE THE PANIC COULD ENDANGER OTHER DRIVERS, TO THE MIDDLE OF NOWHERE IN THE DEAD OF WINTER BY YOURSELF. - STEAM FROM FAILED RADIATOR BLOCKS VISIO…
11/26/2004 · Engine
CRACK IN RADIATOR - NEEDS REPLACEMENT. *AK