1991 Ford Thunderbird recalls & complaints
Source: NHTSA, updated daily. Last checked 2026-10-20. Recalls apply to specific VINs — run your VIN to confirm.
4 safety recalls, most serious first
1. Lights
What's wrong, in plain English: Headlights, tail lights or turn signals may not work, making the car hard to see. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
What could happen: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
The fix: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
What to do
- Check whether your car is affected: enter your 17-digit VIN at nhtsa.gov/recalls. A recall covers specific VINs, not every 1991 THUNDERBIRD.
- Book a repair at any authorized Ford dealer. Quote NHTSA campaign 09E012000.
- The repair is free. By US law, safety recall repairs cost the owner nothing, no matter the car's age or mileage.
- Manufacturer hotline: 1-909-598-7589.
- Buying this car used? Ask the seller for proof the recall was completed, or run the VIN yourself before paying.
Official wording from NHTSA
Component: EXTERIOR LIGHTING
Summary: SABERSPORT IS RECALLING 16,270 COMBINATION CORNER AND BUMPER LAMP ASSEMBLIES OF VARIOUS PART NUMBERS SOLD FOR USE AS AFTERMARKET EQUIPMENT FOR VARIOUS PASSENGER VEHICLES. THESE HEADLAMPS FAIL TO CONFORM TO THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 108, "LAMPS, REFLECTIVE DEVICES, AND ASSOCIATED EQUIPMENT." THESE LAMPS DO NOT CONTAIN THE REQUIRED AMBER SIDE REFLECTORS.
Consequence: DECREASED LIGHTING VISIBILITY MAY RESULT IN A VEHICLE CRASH.
Remedy: SABERSPORT WILL NOTIFY OWNERS AND OFFER A FULL REFUND FOR THE NONCOMPLIANT COMBINATION LAMPS. THE SAFETY RECALL BEGAN ON MAY 11, 2009. OWNERS MAY CONTACT SABERSPORT AT 1-909-598-7589.
Notes: THIS RECALL ONLY PERTAINS TO AFTERMARKET REPLACEMENT EQUIPMENT AND HAS NO RELATION TO ANY ORIGINAL EQUIPMENT INSTALLED ON VEHICLES PRODUCED BY THE VEHICLE MANUFACTURER. IN ORDER TO DETERMINE IF YOUR AFTERMARKET LAMP ASSEMBLY IS AFFECTED BY THIS NONCOMPLIANCE, PLEASE REVIEW THE LIST OF MODEL NUMBERS PROVIDED TO US BY SABERSPORT. THE LIST CAN BE FOUND UNDER "DOCUMENT SEARCH" LOCATED AT THE BOTTOM OF YOUR SCREEN. OWNERS MAY ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S VEHICLE SAFETY HOTLINE AT 1-888-327-4236 (TTY 1-800-424-9153), OR GO TO <A HREF=HTTP://WWW.SAFERCAR.GOV>HTTP://WWW.SAFERCAR.GOV</A> .
2. Electrical system
What's wrong, in plain English: Wiring, modules, batteries. Short circuits can cause stalls or fires. THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.
What could happen: THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.
The fix: DEALERS WILL REPLACE THE IGNITION SWITCH.
What to do
- Check whether your car is affected: enter your 17-digit VIN at nhtsa.gov/recalls. A recall covers specific VINs, not every 1991 THUNDERBIRD.
- Book a repair at any authorized Ford dealer. Quote NHTSA campaign 96V071000.
- The repair is free. By US law, safety recall repairs cost the owner nothing, no matter the car's age or mileage.
- Buying this car used? Ask the seller for proof the recall was completed, or run the VIN yourself before paying.
Official wording from NHTSA
Component: ELECTRICAL SYSTEM:IGNITION
Summary: THE IGNITION SWITCH COULD EXPERIENCE AN INTERNAL SHORT CIRCUIT.
Consequence: THIS CONDITION COULD CAUSE OVERHEATING, SMOKE, AND POSSIBLY FIRE IN THE STEERING COLUMN AREA OF THE VEHICLE.
Remedy: DEALERS WILL REPLACE THE IGNITION SWITCH.
Notes: SYSTEM: ELECTRICAL; IGNITION SWITCH. VEHICLE DESCRIPTION: PASSENGER AND MULTI-PURPOSE VEHICLES AND LIGHT DUTY TRUCKS. NOTE: OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME, SHOULD CONTACT FORD AT 1-800-392-3673. ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-800-424-9393.
3. Transmission / drivetrain
What's wrong, in plain English: The parts that send engine power to the wheels. Failure can mean a sudden loss of power or the car rolling away. THE PARK ROD ASSEMBLY CONTAINS A PARK CAM WITH INADEQUATE SURFACE HARDNESS, WHICH COULD LEAD TO PARK DISENGAGEMENT OR NO PARK ENGAGEMENT WHEN THE LEVER IS PLACED IN PARK.
What could happen: IF PARK IS NOT ENGAGED AND THE PARKING BRAKE IS OFF, AVEHICLE ROLL-AWAY COULD RESULT.
The fix: REPLACE PARK ROD ASSEMBLY ON AUTOMATIC TRANSMISSIONS.
What to do
- Check whether your car is affected: enter your 17-digit VIN at nhtsa.gov/recalls. A recall covers specific VINs, not every 1991 THUNDERBIRD.
- Book a repair at any authorized Ford dealer. Quote NHTSA campaign 91V048000.
- The repair is free. By US law, safety recall repairs cost the owner nothing, no matter the car's age or mileage.
- Buying this car used? Ask the seller for proof the recall was completed, or run the VIN yourself before paying.
Official wording from NHTSA
Component: POWER TRAIN:AUTOMATIC TRANSMISSION
Summary: THE PARK ROD ASSEMBLY CONTAINS A PARK CAM WITH INADEQUATE SURFACE HARDNESS, WHICH COULD LEAD TO PARK DISENGAGEMENT OR NO PARK ENGAGEMENT WHEN THE LEVER IS PLACED IN PARK.
Consequence: IF PARK IS NOT ENGAGED AND THE PARKING BRAKE IS OFF, AVEHICLE ROLL-AWAY COULD RESULT.
Remedy: REPLACE PARK ROD ASSEMBLY ON AUTOMATIC TRANSMISSIONS.
Notes: SYSTEM: AUTOMATIC TRANSMISSION PARK ROD ASSEMBLY.VEHICLE DESCRIPTION: PASSENGER CARS WITH AUTOMATIC OVERDRIVE TRANSMISSIONS.
4. Visibility (wipers / glass)
What's wrong, in plain English: You may not be able to see the road clearly. THE NUTS WHICH HOLD WINDSHIELD WIPER MOTOR TO THE WIPER MODULE MAY NOT HAVE BEEN SUFFICIENTLY TIGHTENED AND MAY LOOSEN OR COME OFF. THIS CAUSES CHANGED WIPER PATTERNS, OR THE WIPERS MAY JAM IF TWO OF THE THREE NUTS COME OFF.
What could happen: CHANGES IN THE WIPER PATTERN OR JAMMING OF THE WIPERSWOULD RESULT IN REDUCED DRIVER VISIBILTY IN INCLEMENT WEATHER CONDITIONS.
The fix: APPLY TORQUE RETENTION MATERIAL TO WIPER MOTOR STUDS AND NUTS AND RETORQUE.
What to do
- Check whether your car is affected: enter your 17-digit VIN at nhtsa.gov/recalls. A recall covers specific VINs, not every 1991 THUNDERBIRD.
- Book a repair at any authorized Ford dealer. Quote NHTSA campaign 91V076000.
- The repair is free. By US law, safety recall repairs cost the owner nothing, no matter the car's age or mileage.
- Buying this car used? Ask the seller for proof the recall was completed, or run the VIN yourself before paying.
Official wording from NHTSA
Component: VISIBILITY:WINDSHIELD WIPER/WASHER:MOTOR
Summary: THE NUTS WHICH HOLD WINDSHIELD WIPER MOTOR TO THE WIPER MODULE MAY NOT HAVE BEEN SUFFICIENTLY TIGHTENED AND MAY LOOSEN OR COME OFF. THIS CAUSES CHANGED WIPER PATTERNS, OR THE WIPERS MAY JAM IF TWO OF THE THREE NUTS COME OFF.
Consequence: CHANGES IN THE WIPER PATTERN OR JAMMING OF THE WIPERSWOULD RESULT IN REDUCED DRIVER VISIBILTY IN INCLEMENT WEATHER CONDITIONS.
Remedy: APPLY TORQUE RETENTION MATERIAL TO WIPER MOTOR STUDS AND NUTS AND RETORQUE.
Notes: SYSTEM: WINDSHIELD WIPER ASSEMBLY.VEHICLE DESCRIPTION: PASSENGER CARS.
Useful for owners
- OBD2 code reader — see what the car's computer is reporting
- Compact car fire extinguisher
- Portable jump starter
- 1991 Ford Thunderbird owner's manual
Owner complaints filed with NHTSA
Most complained-about parts: Brakes (19), Hydraulic (18), Engine (16), Electrical system (16), Seat belts (16).
Complaints are unverified reports from owners. A pattern (many complaints about the same part) matters more than any single one.
Read recent complaints (8)
06/11/2015 · Brakes
LOSS OF HYDRAULIC BRAKE ASSIST ON SUPER COUPE. PEDAL BECAME HARD TO PRESS. BOTH BRAKE AND ABS ANNUNCIATORS ILLUMINATING. TROUBLESHOOTING INDICATES BRAKE PRESSURE SWITCH FAILING TO SIGNAL PUMP TO CHARGE SYSTEM OR ACCUMULATOR HAS FAILED. MASTER CYLINDER AND ABS SYSTEM ARE ORIGINAL EQUIPMENT AND THUS 24 YEARS OLD.
07/18/2008 · Vehicle Speed Control
CRUISE CONTROL STOPPED WORKING. *TR
08/01/2005 · Vehicle Speed Control
WHILE THE CONSUMER WAS DRIVING ON THE HIGHWAY THE ACCELERATOR BECAME STRUCK. AS A RESULT THE VEHICLE CONTINUED TO ACCELERATE UNTIL THE BRAKE PEDAL AND EMERGENCY BRAKE WERE APPLIED. *AK *NM
11/04/2004 · Lights
DEFECTIVE HEADLAMP CIRCUIT BREAKER CAUSES HEADLIGHTS TO FLASH OFF AND ON REPEATEDLY. FIRST FAILURE OCCURRED WHEN CAR WAS 2 YEARS OLD, SECOND FAILURE IN THE LAST YEAR. CAR HAS LESS THAN 57,000 MILES. 1991 SUPERCOUPE MODEL HAS FOGLAMPS AS DO THE 1992 AND LATER THUNDERBIRD MODELS FOR WHICH A RECALL EXISTS.*AK
11/04/2004 · Visibility (wipers / glass)
PLASTIC BUSHINGS IN BOTH ENDS OF WINDSHIELD WIPER TIE-ROD COMPONENT HAVE WORN. CAUSES WIPERS TO MOVE LESS, SKIP, AND LOSE ABILITY TO CLEAR ENTIRE WINDSHIELD. TIE-ROD MAY BECOME DISCONNECTED FROM MOTOR END OR FROM WIPER END. CAR HAS LESS THAN 57000 MILES.*AK
08/25/2004 · Steering
3.8L V6 ENGINE OVER-HEATED DUE TO HEAD GASKET FAILURE IN #4 CYLINDER. BOTH HEADS WERE REWORKED AND GASKETS REPLACED. AFTER REPAIR ENGINE STARTED STALLING. IDLE AIR CONTROL VALVE WAS THEN REPLACED. NOW THERE IS A FLUCTUATION IN OIL PRESSURE. PRIOR TO HEAD GASKET FAILURE, POWER STEERING PUMP HAS TO BE REPLACED.*AK
01/15/2004 · Engine
OVERHEATING AT FIRST THEN AFTER THE HEADGASKETS WERE REPLACED THE ROD BEARINGS FAILED WHICH ADDED ANOTHER 1200.00 TO THE 1645.00 OF THE FIRST REPAIR AND THE POWER STEERING PUMP WAS REPLACED AT THE TIME OF THE FIRST REPAIR.
03/27/2003 · Engine
HEAD GASKET FAILURE AT 73,000 ON MY 1991 TBIRD WITH THE 3.8 V6. LOOKS LIKE FORD IS TRYING TO COVER THIS UP! *NLM