2004 BMW K Series recalls & complaints
Source: NHTSA, updated daily. Last checked 2026-10-18. Recalls apply to specific VINs — run your VIN to confirm.
1 safety recall, most serious first
1. Fuel system
What's wrong, in plain English: Fuel lines, tank or pump. Fuel problems usually mean a leak, and leaks mean fire risk. ON CERTAIN MOTORCYCLES, THE O-RING IN FUEL LINE QUICK-DISCONNECT COUPLING COULD BECOME DAMAGED AND LEAD TO A FUEL LEAK. THERE IS ALSO A PROBLEM INVOLVING CRIMP-TYPE HOSE CLAMPS, WHICH CAN RESULT IN A FUEL LEAK.
What could happen: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
The fix: DEALERS WILL INSPECT AND, IF NECESSARY, ADJUST ALL CRIMP-TYPE HOSE CLAMPS. ALSO, ALL FUEL LINE QUICK-DISCONNECT COUPLINGS WILL BE INSPECTED. IF A LEAK IS DETECTED, THE QUICK-DISCONNECT O-RING WILL BE REPLACED. IF DAMAGED, THE COUPLING WILL BE REPLACED. OWNER NOTIFICATION BEGAN ON APRIL 30, 2004. OWNERS SHOULD…
What to do
- Check whether your car is affected: enter your 17-digit VIN at nhtsa.gov/recalls. A recall covers specific VINs, not every 2004 K SERIES.
- Book a repair at any authorized BMW dealer. Quote NHTSA campaign 04V028000.
- The repair is free. By US law, safety recall repairs cost the owner nothing, no matter the car's age or mileage.
- Manufacturer hotline: 1-800-831-1117.
- Buying this car used? Ask the seller for proof the recall was completed, or run the VIN yourself before paying.
Official wording from NHTSA
Component: FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS
Summary: ON CERTAIN MOTORCYCLES, THE O-RING IN FUEL LINE QUICK-DISCONNECT COUPLING COULD BECOME DAMAGED AND LEAD TO A FUEL LEAK. THERE IS ALSO A PROBLEM INVOLVING CRIMP-TYPE HOSE CLAMPS, WHICH CAN RESULT IN A FUEL LEAK.
Consequence: FUEL LEAKAGE IN THE PRESENCE OF AN IGNITION SOURCE COULD RESULT IN A FIRE.
Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, ADJUST ALL CRIMP-TYPE HOSE CLAMPS. ALSO, ALL FUEL LINE QUICK-DISCONNECT COUPLINGS WILL BE INSPECTED. IF A LEAK IS DETECTED, THE QUICK-DISCONNECT O-RING WILL BE REPLACED. IF DAMAGED, THE COUPLING WILL BE REPLACED. OWNER NOTIFICATION BEGAN ON APRIL 30, 2004. OWNERS SHOULD CONTACT BMW AT 1-800-831-1117.
Notes: CUSTOMERS CAN ALSO CONTACT THE NATIONAL HIGHWAY TRAFFIC SAFETY ADMINISTRATION'S AUTO SAFETY HOTLINE AT 1-888-DASH-2-DOT (1-888-327-4236).
Useful for owners
- OBD2 code reader — see what the car's computer is reporting
- Compact car fire extinguisher
- 2004 BMW K Series owner's manual
Owner complaints filed with NHTSA
Most complained-about parts: Fuel system (3), Gasoline (3), Brakes (1), Vehicle Speed Control (1).
Complaints are unverified reports from owners. A pattern (many complaints about the same part) matters more than any single one.
Read recent complaints (5)
03/15/2015 · Brakes
THE BRAKE FAILURE LIGHT LIT UP AND I LOST POWER BRAKES AND EVEN AT 10 MPH IT WAS EXTREMELY DIFFICULT TO STOP THE BIKE. THE MODULE CONTROLS THE SERVO LINKAGE ALSO. THIS IS A KNOW PROBLEM WITH BMW K BIKES WITH ABS AND BMW REFUSES TO RECALL THE BIKES. I BELIEVE IT IS A SERIOUS SAFETY PROBLEM AND RIDERS CANNOT GET ANY HELP FROM BMW. IT IS A 2500 DOLLAR REPAIR A…
11/10/2008 · Fuel system
FUEL LINE QUICK DISCONNECT BEGAN SPRAYING ME AND MY 2004 BMW K1200RS MOTORCYCLE WITH GASOLINE WHILE RIDING. THE MC WAS NOT DRIVABLE DUE TO THE OBVIOUS FIRE HAZARD. CHECKED THE INTERNET. FOUND NHTSA CAMPAIGN ID NUMBER 04V028000. WENT TO MY LOCAL BMW DEALER WHERE I BOUGHT THE BIKE AND HAVE HAD IT SERVICED. WAS TOLD THAT MY MC WAS NOT COVERED BY THE RECALL…
10/11/2007 · Fuel system
UPON ARRIVING AT HOME AND SHUTTING DOWN THE MOTORCYCLE, I COULD SMELL GAS COMING FROM THE BIKE. I CHECKED THE FUEL LINE QUICK DISCONNECTS AND FOUND THAT ONE WAS LEAKING FUEL. SINCE THE FUEL PUMP WAS OFF, THE FUEL WAS NOT LEAKING VERY BADLY. I ATTEMPTED TO PRESS THE QUICK DISCONNECT COUPLING TOGETHER TO INSURE THAT IT WAS FULLY SEATED. WHEN I DID THAT, T…
10/02/2006 · Fuel system
NOTICE OF GASOLINE SMELL COMING FROM RIGHT SIDE. WHEN EXAMINED, GAS WAS DANGEROUSLY SPRAYING THE ENTIRE VALVE COVER, GEAR HOUSING, BOTTOM OF TRANSMISSION HOUSING, AND MY RIGHT LEG. THE ENTIRE PLASTIC QUICK DISCONNECT OF THE RETURN LINE SHEARED APART, CAUSING THE LEAK. DEALER HAS NOT CORRECTED IT YET SINCE ALL WERE CLOSED. I WAS ABLE TO FIND REPLACEMENT…
03/25/2004 · Vehicle Speed Control
CAR GAS PEDAL STICKS AND THEN LUNGES FORWARD, CAUSING THE CAR TO BE HARD TO CONTROL AND UNPREDICTABLE. BMW DEALER REFUSES TO SERVICE CAR. *JB